Scientists discover new use for spent lithium-ion batteries in hydrogen peroxide manufacturing – TechnoNews

Electrochemical measurements in a system with glassy carbon electrode modified with powder obtained from spent lithium-ion batteries. Credit score: PBS / jch

The worldwide use of lithium-ion batteries has doubled in simply the previous 4 years, producing alarming quantities of battery waste containing many hazardous substances. The necessity for efficient recycling strategies for spent lithium-ion batteries is changing into more and more vital. Within the journal ChemElectroChem, scientists from numerous Polish analysis establishments have offered a promising answer to this difficulty.

The analysis was based mostly on carbon materials extracted from electrodes of spent lithium-ion batteries (LIBs). These electrodes underwent an acidic leaching course of to recuperate beneficial metals. Relying on the experimental circumstances, the ensuing carbon materials was kind of etched and, after being powdered, nonetheless contained hint quantities of metals, together with cobalt—which is a metallic typically utilized in catalysis. The analysis aimed to repurpose these battery supplies to be used in catalytic processes, with a selected concentrate on people who facilitate the manufacturing of hydrogen peroxide.

“Hydrogen peroxide is one of the fundamental chemical molecules, essential to numerous industries. Large-scale production of this substance typically demands high pressures and temperatures, costly catalysts, and various toxic electrolytes. Our focus was on developing a more environmentally friendly method for producing hydrogen peroxide: specifically, an electrochemical approach using catalysts derived from used lithium-ion batteries,” explains Dr. Eng. Magdalena Warczak (PBS), mission chief and lead writer of the article detailing this accomplishment.

Electrochemical assessments revealed that supplies recovered from spent LIB batteries, containing carbon nanostructures and cobalt, show catalytic properties within the oxygen discount response. Nonetheless, it was additionally discovered that these properties are extremely depending on the kind of pattern, particularly its composition and construction, that are largely influenced by the composition of the etching baths used to wash the electrodes extracted from lithium-ion batteries.

“For potential future applications, the crucial finding is that, based on data gathered from experiments using a rotating electrode, we were able to determine the number of electrons involved in the reduction of a single oxygen molecule. The electrochemical reduction of oxygen can occur with either four or two electrons. In the case of four electrons, water is produced, but with two electrons, we obtain the desired hydrogen peroxide. In all the samples we tested, we observed the two-electron reduction,” explains Dr. Warczak.

To eradicate the potential affect of the glassy carbon electrode used as a substrate on the outcomes, the measurements have been repeated in methods the place particular person battery powders have been suspended between two immiscible liquids. The natural liquid contained decamethylferrocene, a compound that donates electrons within the oxygen discount response being studied.

SEM photos of the post-leaching spent battery powders recorded with completely different magnifications for (a–b) Materials 1, (c–d) Materials 2, (e–f) Materials 3. Credit score: ChemElectroChem (2024). DOI: 10.1002/celc.202400248

Oxygen discount occurred spontaneously on the interface between the liquids. These research confirmed that, much like the experiments with the glassy carbon electrode, all samples catalyzed the oxygen discount response to supply hydrogen peroxide. The concentrations of hydrogen peroxide on the interface, measured utilizing a scanning electrochemical microscope, have been one to 2 orders of magnitude larger than in methods with out battery waste.

“Lithium-ion batteries have generally been viewed as just a secondary source of carbon materials, mainly graphite, and metals like lithium, cobalt, or nickel. Meanwhile, our group’s findings clearly demonstrate that battery waste can catalyze the reduction of oxygen to hydrogen peroxide, and in the future, this could lead to its use in producing this important chemical compound,” concludes Dr. Warczak.

Hydrogen peroxide at a 3% focus is offered in pharmacies as a disinfectant for wounds and irritation, although its effectiveness for wound care is debatable. Options with concentrations of as much as 15% are used as bleaches in family cleansing merchandise and cosmetics, comparable to hair lighteners. An answer with round 30% focus, often known as hydrogen peroxide, is essential in numerous industries, together with chemical manufacturing (for peroxide synthesis and as an oxidant), pulp and paper and textiles (as a bleach), rubber (as a uncooked materials), electronics and metallic (as an etching agent), and meals processing (as a biocidal substance).

Apparently, hydrogen peroxide can even function an oxidizer for fuels, together with rocket fuels. It first performed this function within the Nineteen Forties, when it was used within the early rockets able to crossing the standard boundary of house. Nonetheless, at the moment, its concentrations didn’t exceed 80%, and technological limitations hindered the long-term missions.

In distinction, at excessive concentrations (98% or extra), hydrogen peroxide is without doubt one of the most environmentally pleasant propellants. Only a few weeks in the past, it was used on this kind for the primary time in house flight, powering a suborbital rocket constructed on the Lukasiewicz Institute of Aviation in Warsaw.

Future analysis will concentrate on enhancing the effectivity of electrochemical reactions to a degree appropriate for future industrial use. Future plans additionally embrace exploring four-electron discount for potential purposes in gas cells.

The group contains researchers from Bydgoszcz College of Science and Know-how (PBS), the Institute of Elementary Technological Analysis of the Polish Academy of Sciences, the Institute of Bodily Chemistry of the PAS in Warsaw, and Wroclaw College of Science and Know-how.

Extra data:
Magdalena Warczak et al, Insights into the Excessive Catalytic Exercise of Li‐Ion Battery Waste towards Oxygen Discount to Hydrogen Peroxide, ChemElectroChem (2024). DOI: 10.1002/celc.202400248

Supplied by
Politechnika Bydgoska im Jana i Jedrzeja Sniadeckich

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Scientists discover new use for spent lithium-ion batteries in hydrogen peroxide manufacturing (2024, September 18)
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